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Broken side case opening restrictor connector.

 
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Milton
Flying Brick Rider


Joined: 29 Feb 2008
Posts: 230
Location: Arvada, Colorado

PostPosted: Sat Oct 04, 2008 8:08 pm    Post subject: Broken side case opening restrictor connector. Reply with quote

I have no idea what to call the thing I broke on my side case today but I am looking for ideas on how to fix it.

The lid on my side case slipped out of my hands today with some weight in it and it snapped the plastic tab on the case that the short cord attaches to that prevents the lid from hanging all the way down (keeps the lid level when opened).

I know I can just glue the plastic back together again but glued plastic tends not to be as strong as it was before it was glued. Anyone have a similar problem and were you able to fix it properly and how did you do that?

Thanks,

Milton S.
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Scott_Anderson
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Joined: 05 Sep 2006
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Location: Central Iowa, USA

PostPosted: Sat Oct 04, 2008 8:47 pm    Post subject: Reply with quote

Milton, not sure which one you have or exactly which part broke. Can you pick it out from this pic?

http://www.realoem.com/bmw/showparts.do?model=0533&mospid=47924&btnr=46_0102&hg=46&fg=20
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Milton
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Joined: 29 Feb 2008
Posts: 230
Location: Arvada, Colorado

PostPosted: Sat Oct 04, 2008 9:11 pm    Post subject: Reply with quote

Scott_Anderson wrote:
Milton, not sure which one you have or exactly which part broke. Can you pick it out from this pic?



It is not shown in the diagram, but it is the piece cast with the side case (part no. 3) that the holding strap (part no. 18 ) connects to.
Jeesh, I have a digital camera I'll take some pictures. Much easier to explain from a picture than my language skills.



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Jethro Tull: Thick as a Brick!

1992 K100RS 48K. Dead for now.
1998 Triumph Tiger 43K->56K. Doin it in the dirt.
1978 Honda CB400T 32.5K. For my boys.

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wera32
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Joined: 05 Apr 2003
Posts: 427
Location: Charlotte, North Carolina USA

PostPosted: Sat Oct 04, 2008 9:44 pm    Post subject: Reply with quote

I can't imagine any kind of adhesive repair being effective on that.
How about screwing a piece of angle or T section aluminum to the side of the case? The screw heads on the outside of the case wouldn't be noticed by anyone but you.
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Scott_Anderson
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Joined: 05 Sep 2006
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Location: Central Iowa, USA

PostPosted: Sat Oct 04, 2008 9:52 pm    Post subject: Reply with quote

Yeah, Milton. Your going to have to fab something and attatch it. Use some small screws or rivits and paint them flat black and you won't see them.

It looks to me that the piece that broke was molded with the case cover, and not replaceable by itself.

Unless you buy the whole case lid. Shocked
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1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold)
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Rider
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Joined: 05 Apr 2003
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Location: La Grande, OR

PostPosted: Sat Oct 04, 2008 11:11 pm    Post subject: Might be worth a try Reply with quote

Milton,

I would give JB Weld a try before I drilled holes in the case lid for another attachment point. I have used it in similar situations.

Ed
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Flying Duck
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Joined: 27 Jan 2005
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PostPosted: Sat Oct 04, 2008 11:43 pm    Post subject: Reply with quote

Use a rivet.
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Mystic Red
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Joined: 28 Mar 2005
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PostPosted: Sun Oct 05, 2008 12:12 pm    Post subject: Reply with quote

Quote:
Use a rivet


+1! Or two rivets.
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Don Sproule
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Joined: 30 May 2006
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Location: Saskatoon, Saskatchewan, Canada

PostPosted: Sun Oct 05, 2008 4:48 pm    Post subject: broken sidecase..... Reply with quote

I had the same thing happen on my last bike. It tried JB weld and super glue. Neither one held.

Don Spoule
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Geoff
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Joined: 08 Feb 2007
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Location: Illinois

PostPosted: Sun Oct 05, 2008 5:13 pm    Post subject: Reply with quote

I'd use a rivet as suggested above.
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Jim
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Joined: 17 May 2003
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PostPosted: Sun Oct 05, 2008 11:04 pm    Post subject: side case lid support Reply with quote

the K came with that part broken off one of my side bag lids. It looks like someone tried to epoxy it - but what ever they did didn't hold. I never could figure out what to do about it... Guess I'll consider the rivet route.
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Jim
1997 K1100LTSE 94,000 - still has gremlins!
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Last edited by Jim on Mon Oct 06, 2008 12:53 am; edited 1 time in total
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Mystic Red
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Joined: 28 Mar 2005
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Location: Twin Lakes Idaho

PostPosted: Sun Oct 05, 2008 11:19 pm    Post subject: Reply with quote

Quote:
Guess I'll consider the river route.


River routes are one of my favorites as they are usually windy roads! Very Happy
Sorry Jim, I've had a couple of glasses of adult beverages tonight and could not resist. Laughing
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Jim
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PostPosted: Mon Oct 06, 2008 12:54 am    Post subject: Reply with quote

seeing as it's you, Scott - with a snoot full, I'll let it slide...
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Jim
1997 K1100LTSE 94,000 - still has gremlins!
1995 R100RT Classic 16,650 crashed - repaired!
1992 K75RTP 46,000

"We shall not all die, but we shall all be changed."
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Mystic Red
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Location: Twin Lakes Idaho

PostPosted: Mon Oct 06, 2008 10:33 am    Post subject: Reply with quote

Laughing Laughing Laughing
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