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ABS ring tips? Galfer Wave Rotors on the way!

 
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BeemerChick
Brick Rider


Joined: 21 Sep 2006
Posts: 32

PostPosted: Tue Apr 06, 2010 6:27 pm    Post subject: ABS ring tips? Galfer Wave Rotors on the way! Reply with quote

With my OEM rotors down to about half of recommended spec, I figured it's time to shell out the bucks for some new ones (no shit, Sherlock!). After a $2200 quote (for 3 rotors, parts alone, before taxes) scared me away from the Bavarians, I started my online search. Tonight I placed my order: Galfer wave rotors in the front, EBC round in back, plus new pads all around... all for under a grand, shipped. SWEET! (Thank you Melissa at www.cyclebrakes.com)

The catch is I hear the ABS ring is hell to move from my stock rotor to the new ones. Anyone have tips to help me through the process (ABS ring, or brake job in general) with a minimum amount of head pounding?

Thanks in advance!
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Tue Apr 06, 2010 7:25 pm    Post subject: Reply with quote

Heat the bolts with a torch prior to trying to remove them.

If the heads still strip then just drill the head off. It's not like you're going to reuse the carriers, right? (If you're very careful drilling the head off then there is often enough to get the rest out with some Vice Grips.)
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jarnbak
Mad Brick Rider


Joined: 18 Jan 2004
Posts: 85
Location: Helsinge,Denmark

PostPosted: Wed Apr 07, 2010 8:49 am    Post subject: Reply with quote

Remember to check cleance between front abs ring and the bushings
on the disk.Trim abs ring as needed.I installed a galfer rear disk and
removed the standart rivets and made a 6mm tread out of the 5mm
rivet holes.There was no room for the bolts and nuts due to the abs ring.
Regards Palle.
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Ted
Site Admin


Joined: 03 Apr 2003
Posts: 1117
Location: Further

PostPosted: Wed Apr 07, 2010 9:57 am    Post subject: Reply with quote

If you need a torch to heat up the bolts consider a Blazer Hot Shot. I got one to use as my desk top cigar lighter and found it to be amazingly versatile, from sweating copper pipe to heating up bolts. The flame is fully adjustable and it takes regular cigar lighter propane.

Available at a cigar store near you Smile


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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Wed Apr 07, 2010 10:08 am    Post subject: Reply with quote

Ted wrote:
and it takes regular cigar lighter butane.


Fixed.

I have a torch similar to Ted's. Also handy when making creme brulee.
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93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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old guy old bike
Flying Brick Rider


Joined: 18 Jul 2007
Posts: 373
Location: Lisbon, OH

PostPosted: Wed Apr 07, 2010 12:44 pm    Post subject: Reply with quote

Food Tech????
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Ted
Site Admin


Joined: 03 Apr 2003
Posts: 1117
Location: Further

PostPosted: Wed Apr 07, 2010 3:46 pm    Post subject: Reply with quote

Quote:
Fixed.


Many thanks - if it took methane I could have powered it for years after the dog managed to swipe a half pound of Stilton blue cheese off the counter a while back.
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BeemerChick
Brick Rider


Joined: 21 Sep 2006
Posts: 32

PostPosted: Thu Apr 08, 2010 7:26 pm    Post subject: Reply with quote

Thanks for the tips Gents!

Ordered the screws to mount the ABS ring today (thanks for pointing out the obvious... sometimes it IS necessary!).

Checked the shop at work for a torch (butane will have to suffice, although methane is in much greater supply). Will bring my grinder as well, JIC.

Also ordered a new piston for my leaking front brake fluid container... hope that's all it needs.

Getting excited and nervous. This will be my biggest job yet. Fingers crossed!
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Ted
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Joined: 03 Apr 2003
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PostPosted: Thu Apr 08, 2010 8:57 pm    Post subject: Reply with quote

Quote:
Also ordered a new piston for my leaking front brake fluid container


Make sure you prime it properly - there is a tech piece around here somewhere Cool
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Jim
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Joined: 17 May 2003
Posts: 3841
Location: WHERETHEFUNNEVERENDS

PostPosted: Fri Apr 09, 2010 12:31 am    Post subject: Reply with quote

BC - you might want to get the rebuild kit for that front master cylinder.
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1997 K1100LTSE 94,000 - still has gremlins!
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BeemerChick
Brick Rider


Joined: 21 Sep 2006
Posts: 32

PostPosted: Sat Apr 10, 2010 11:39 pm    Post subject: Reply with quote

Jim wrote:
BC - you might want to get the rebuild kit for that front master cylinder.


Um... hoping you'll excuse my ignorance here, but isn't that what I'm getting with the piston? It's what the Beemer dealer recommended when I explained my problem, and the pics I saw on BeemerBoneYard's site seemed to show a piston and a cap in what they labelled as a rebuild kit. Is there something else I should be ordering?

Thanks!
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