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markmack Big Brick Rider
Joined: 29 Sep 2005 Posts: 70 Location: Valencia, CA
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Posted: Tue Nov 10, 2009 12:55 am Post subject: Just missed a u-joint failure on the road....Thanks Steve!! |
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While cleaning my K11 after a 3000 mile road trip to Canada I noticed that the rear wheel had a very slight drag in a few spots while turning it during the bike wash. I didn't think too much of it and put the bike away. It was in the back of my mind the next few days as I pondered as to what it could be. Rear disc brake warp matched the slight drag but no brake rub noise was noticed.
I was checking out some posts in Tech on the board when I read Steve's post on his u-joint failure. Somewhere he mentioned as an afterthought that he noticed something similar to what I experienced. So I put it on the list as a possibility. I was not that concerned as about 15K ago I replaced the clutch. The u-joints checked good at the time. I almost took the bike out for a 300 mile run. I''m glad I didn't!!
What I found was very surprising and somewhat shocking as the trip to Canada was a quick up and back with many high speed miles on the super slab and some in the dark.
A big thanks to Steve (skdonlan) for mentioning it. It saved me from a road breakdown and maybe a serious crash.
Now I need to find a replacement shaft. I would have been so easy to manufacture these so the u-joint could be replaced.
Signs of excessive heat. This must have been red hot!
Cracked roller bearing housing, exposed roller bearings.
How many more mile before failure?
 _________________ markmack
R100RT 1979..First road bike, spoiled me on BMW's and a touring fairing, moved had to sell.
K75C ..Spoiled me on the K motor, smooth, sold.
K1100LT 1993..Best tour bike for me.
K1200LT 2003..Happy wife..Happy life. |
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Jim Site Admin

Joined: 17 May 2003 Posts: 3841 Location: WHERETHEFUNNEVERENDS
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Posted: Tue Nov 10, 2009 1:12 am Post subject: |
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Mark - good catch! I don't think you'd have gone many more miles on that one.
Although Steve's experience was unfortunate, it's cool that his post was helpful to you. _________________ Jim
1997 K1100LTSE 94,000 - still has gremlins!
1995 R100RT Classic 16,650 crashed - repaired!
1992 K75RTP 46,000
"We shall not all die, but we shall all be changed." |
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Stoked Steve Flying Brick Rider

Joined: 01 Sep 2004 Posts: 1402 Location: Virginia Beach, VA
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Posted: Tue Nov 10, 2009 9:00 am Post subject: |
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Hey Mark, I'm glad you caught that, I got your PM.
I was lucky and RAL88 linked me to a used on E-bay that was only $60.
Check your rubber boots while everything is apart, replace them if they are dried out and crusty like mine were.
Good luck! _________________ Steve
Virginia Beach, VA
93 K1100RS Mystic Red SOLD
12 Suzuki DL650A VStrom |
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Mystic Red Flying Brick Rider

Joined: 28 Mar 2005 Posts: 2330 Location: Twin Lakes Idaho
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Posted: Tue Nov 10, 2009 9:35 am Post subject: |
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WOW, Steve and Mark, how many miles on your respective bikes? Think I'll be checking mine this winter, just in case! _________________ Scott Hespelt, '94 K11LT
K11 OG #466 |
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Phil Marvin Rider in the Sky
Joined: 03 Apr 2003 Posts: 1389 Location: El Paso, Texas, USA
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Posted: Tue Nov 10, 2009 2:13 pm Post subject: |
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| skdonlan wrote: | Check your rubber boots while everything is apart, replace them if they are dried out and crusty like mine were.
Good luck! |
Hi, Steve,
Just as long as you are talking about the rubber boots and not about your riding companions when your incident occurred!!!  _________________ Ride Safe,
Phil Marvin in El Paso, TX
'94 K75A/3
'95 K75RTP |
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Stoked Steve Flying Brick Rider

Joined: 01 Sep 2004 Posts: 1402 Location: Virginia Beach, VA
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Posted: Tue Nov 10, 2009 7:07 pm Post subject: |
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Mystic wrote:
| Quote: | | WOW, Steve and Mark, how many miles on your respective bikes? Think I'll be checking mine this winter, just in case! |
Right at 50K on mine, I've been told that's a bit pre-mature. I attribute it to a PO who was I believe a bit hard on the bike. Or possibly the dealer who did a spline lube (at 41K) and might not have properly phased the U-joints upon re-assembly, although that's purely speculative on my part.
My early warning sign, that I completely missed, was that when the bike was the center stand and I rotated the rear wheel, I could hear a slight clunk, clunk as the wheel rotated. It was a soft sound, so I just thought it was a normal sound of the U-joints rotatng. It wasn't unitl I got the new one on that I realized it's makes no sound at all when rotating.
Phil wrote:
| Quote: | | Just as long as you are talking about the rubber boots and not about your riding companions when your incident occurred!!! |
Some of my riding companions are a bit old and crusty, but I'll keep 'em, I think they've got a few more miles on them!  _________________ Steve
Virginia Beach, VA
93 K1100RS Mystic Red SOLD
12 Suzuki DL650A VStrom |
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markmack Big Brick Rider
Joined: 29 Sep 2005 Posts: 70 Location: Valencia, CA
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Posted: Fri Nov 13, 2009 9:34 am Post subject: |
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Mine has 72k....hoping to get it to 100k!! _________________ markmack
R100RT 1979..First road bike, spoiled me on BMW's and a touring fairing, moved had to sell.
K75C ..Spoiled me on the K motor, smooth, sold.
K1100LT 1993..Best tour bike for me.
K1200LT 2003..Happy wife..Happy life. |
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