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Bike will not rev over 5500

 
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Grunter
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Joined: 30 Sep 2015
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Location: North East England

PostPosted: Fri May 07, 2021 2:47 am    Post subject: Bike will not rev over 5500 Reply with quote

I am trying to find the cause of a problem a friend of minis having with his 1986 K75s (Yes I know it is not a K1100 but we are really struggling here).

He has a problem where the motor will not rev over 5500rpm, in any gear and at any speed, even on the stand.

It runs perfectly until the engine reaches that critical speed when it feels as if the rev limiter is cutting in early. On a K75 this should be around 9000rpm

So far:-

He has been right through the fuel pipes and changed them all, both inside and outside of the tank. Pressure regulator functioning perfectly

New fuel filter, exchanged the fuel pump for a known good one.

Swapped the Hall sensor for a known good one, checked and cleaned the cable to the ignition trigger.

Swapped the ignition leads from his other K75s

Swapped the coils from his other K75s

Low tension leads to the coils cleaned and refitted

New plugs which are correctly gapped and the right colour/type

Apart from that he is stuck for ideas.

I have been thinking, is it possible that the air flow meter is not opening correctly, possibly due to ingress of dirt of some sort. It is a bit of a fiddle to remove to check, so thought I would ask other opinions before I mentioned it to him.
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flybd5
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PostPosted: Fri May 07, 2021 2:49 pm    Post subject: Reply with quote

I assume you checked to make sure the injectors and plugs are getting a good signal?

If so, maybe clogged fuel injectors? See post #14 here: https://www.k100-forum.com/t1590-won-t-rev-past-5000
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Grunter
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PostPosted: Fri May 07, 2021 3:43 pm    Post subject: Reply with quote

Yes the owner has done this. Up to 5500rpm the bike runs perfectly which most probably would not because of an injector fault.

The latest suspect is a lack of signal between the air flow meter and the injector control. Around 2/3rds throttle the air flow meter is supposed to send a signal to the injector control to enrich the mixture

This is supported because when he rolls off the throttle there is a small power surge. There is a paragraph on page 227 of the Clymer Manual from 1991 which point this out.

Going by this it may be either the signal is not being sent, or if it is the injector control unit is faulty and not receiving it or not recognising it. So in effect with no signal = a weak mixture and the refusal to rev any faster.
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flybd5
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PostPosted: Fri May 07, 2021 4:01 pm    Post subject: Reply with quote

Grunter wrote:
Yes the owner has done this. Up to 5500rpm the bike runs perfectly which most probably would not because of an injector fault.


Not necessarily. Notice that the thread in the link I supplied begins with a post that describes the exact symptoms your friend is describing, and the root cause was two clogged injectors.

Quote:
SORTED!!!!

Replaced 3&4 injectors and normal service was resumed.

Both of these injectors appear to work when tested,but in the end I resorted to reconnecting the fuel rail with the injectors out of the head,not the safest thing to do,but short of building an injector test rig???

1&2 good healthy spray,3 intermitent and 4 dribble.So problem solved

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Grunter
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PostPosted: Fri May 07, 2021 4:23 pm    Post subject: Reply with quote

A K75 only has 3 cylinders not 4
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flybd5
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PostPosted: Fri May 07, 2021 5:04 pm    Post subject: Reply with quote

I think the point is that the symptom *can* be caused by faulty injector(s)...
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Grunter
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PostPosted: Fri May 07, 2021 6:05 pm    Post subject: Reply with quote

I had already said he had checked the injectors, 3rd post down.
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flybd5
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PostPosted: Fri May 07, 2021 7:19 pm    Post subject: Reply with quote

No, you answered my question as to whether the injectors and plugs were getting a good signal.
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Flying Duck
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PostPosted: Fri May 07, 2021 9:30 pm    Post subject: Reply with quote

If you suspect that the engine is running too lean then hit the start button and see what impact that has. It enriches the mixture if the bike is running.

I don't know if K11 Motronics do this too but the L-Jetronics on 2V Ks do.
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Grunter
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PostPosted: Sat May 08, 2021 2:38 am    Post subject: Reply with quote

I feel that I may not have explained it properly.

The bike is NOT running lean.

The fuel air mixture changes the wider open the throttle is so around 2/3rds throttle or in the case of the guy I am trying to help, when the bike is running at speed under load, in other words about 5500rpm, there is an electronic signal sent from the air flow meter to enrich the mixture but in this case does not seem to be happening. Hence the reason it will not accelerate past 5500rpm when under load.

It is a more advanced method of carburation where, with old 2 valve air cooled boxers, about the same time (about 2/3ds throttle) The fuel coming from the pilot jet is insufficient and the needle valve allows the main jet to take over and provide more fuel, only with the injection on both the K100 and K75,this is done electronically
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Flying Duck
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PostPosted: Sat May 08, 2021 1:38 pm    Post subject: Reply with quote

If you suspect it's a MAF sensor issue then try swapping those. It's not really that hard to do.

http://www.kbikeparts.com/classickbikes.com/ckb.tech/0.ckb.tech.files/maf/maf.htm
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Grunter
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PostPosted: Sun May 09, 2021 5:44 am    Post subject: Problem Solved Reply with quote

He removed the airflow meter from the bike an opened it up. Someone before his ownership of the bike had butchered it! Whatever was done which is not altogether clear but it had been put back together and sealed with silicon sealer. One bit of sealer had dropped onto a gear wheel and stopped full movement of the butterfly flap a suggested earlier.

The UK firm of Motorworks who dismantles BMW's have sold him a working used one for £95 and comes with a 6 month warranty.

I have a picture, but there does not seem to be a facility to upload it.
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Flying Duck
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PostPosted: Sun May 09, 2021 10:05 am    Post subject: Reply with quote

Glad to hear that you've found the issue.

The K11OG site does not host images. Yon need to upload it elsewhere. I use IMGUR these days. It's 100% free and you don't even need to set up an account to use it.

https://imgur.com/upload
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Grunter
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PostPosted: Sun May 09, 2021 12:21 pm    Post subject: Reply with quote

Sorry I don't use 3rd party hosting. That for me seems a little bit longwinded
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Jim
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PostPosted: Sun May 09, 2021 9:38 pm    Post subject: Reply with quote

Good to know you got it sorted!

I think the newer versions of php allow direct uploads - not sure. But, since the owner of this forum has never charged us anything, we probably can't complain too much.
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Grunter
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PostPosted: Mon May 10, 2021 7:24 am    Post subject: Reply with quote

I know of at least one MC forum in UK that uses the same software as this one and there is the facility for direct uploads.
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Scott_Anderson
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PostPosted: Mon May 10, 2021 4:53 pm    Post subject: Reply with quote

Jim can correct me if I'm wrong on this but the picture issue is more of who pays for the storage space all the pictures take up.

Pretty much why Photbucket quit hosting photos for FREE, took up too much server storage space and it was costing them too much.
With cameras and smartphones taking higher quality pictures, file sizes are growing exponentially, to that end some sites are starting to limit upload image quality(ie file size) to keep storage space in check.

The owner here has been very gracious and has not been charging any fees(nor asking for donations) what so ever to host this forum as it is for almost 20+ years, yet still paying the hosting fees out of his pocket.
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Flying Duck
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PostPosted: Mon May 10, 2021 6:09 pm    Post subject: Reply with quote

Scott_Anderson wrote:
Pretty much why Photbucket quit hosting photos for FREE, took up too much server storage space and it was costing them too much.
With cameras and smartphones taking higher quality pictures, file sizes are growing exponentially, to that end some sites are starting to limit upload image quality(ie file size) to keep storage space in check.


Space and bandwidth are a lot cheaper now and IMGUR makes their money off of ad revenue. I doubt they'll go the Photobucket route. Photobucket pissed off the whole planet with their little stunt. Rolling Eyes

Plus there's lots of different places to get storage for free. (For example, every Google email account comes with a free 15GB.)
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93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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SugarHillCTD
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PostPosted: Tue May 11, 2021 7:02 am    Post subject: Reply with quote

Yeah, I got caught in the pay for hosting picture routine.

Flickr limits their free hosting to 1000. Some of my older posts here in Tech no longer have images because of that. Crying or Very sad
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Grunter
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PostPosted: Tue May 11, 2021 12:07 pm    Post subject: Uploading pictures Reply with quote

No problem really but as they say a picture is worth a thousand words and if it were to help it would have been better.
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