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kltk1 Mad Brick Rider
Joined: 30 Jul 2003 Posts: 78 Location: Warwick, NY
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Posted: Sun Apr 19, 2009 10:45 pm Post subject: Rear brake pad replace |
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Sorry if this has been covered, I searched but couldn't find an answer. Also, please excuse what may seem like an ignorant question, this is my first attempt at changing the rear brake pads myself on my 1996 K1100LT.
Are you guys removing the rear caliper to replace the brake pads? I am not as it wasn't indicated to remove the caliper in the BMW service manual. I removed the dust cover, pushed the pins out, removed the old pads but I'm not sure how to get the pistons pushed back far enough for the new pads. I know BMW has a spreader tool, is that what everyone's using? If so, I'll go get one I just wasnt' sure if there were other options out there.
Thanks in advance for any help... _________________ Thomas Adamo |
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Off the grid Chaotic Good

Joined: 05 Jul 2006 Posts: 3414 Location: At the local taco truck waiting for Jo.
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Posted: Sun Apr 19, 2009 10:53 pm Post subject: |
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You don't need to remove the caliper, but you do need to remove the rear shock, or at least the bottom bolt and fold the shock upward. _________________ Bane of your existence since July 2006
2007 Triumph Tiger ABS. "Sabertooth"
2009 Husqvarna TE610. "The dirty Italian mistress"
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3122 Location: Central Iowa, USA
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Posted: Sun Apr 19, 2009 11:09 pm Post subject: |
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You may not have to remove the caliper, but if you do, with the old pads still in it, you could use the old pads as a "buffer" to spread the caliper with something, before putting in the new pads.
I have use some tapered wood shims to spread the pads. Have also used them to keep front pads spread when removing the front wheel. _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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Jim Site Admin

Joined: 17 May 2003 Posts: 3841 Location: WHERETHEFUNNEVERENDS
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Posted: Sun Apr 19, 2009 11:17 pm Post subject: rr brake pads |
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Thomas - I don't own any special BMW tools - I'm sure you can change the rear pads without a "spreader". Use some shims - like Scott said. _________________ Jim
1997 K1100LTSE 94,000 - still has gremlins!
1995 R100RT Classic 16,650 crashed - repaired!
1992 K75RTP 46,000
"We shall not all die, but we shall all be changed." |
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kltk1 Mad Brick Rider
Joined: 30 Jul 2003 Posts: 78 Location: Warwick, NY
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Posted: Sun Apr 19, 2009 11:17 pm Post subject: |
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Yeah, that's what I did with the fronts, just left the old pads in and spread them with something tapered. Funny thing is I was able to push the rear pistons back quite a bit before I removed the pads but I need about another mm or 2 to get the pads in there... Thanks for your responses guys.. Anyone else? _________________ Thomas Adamo |
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hirschhs Flying Brick Rider

Joined: 28 Dec 2006 Posts: 343 Location: Bucks, UK
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Posted: Mon Apr 20, 2009 4:05 am Post subject: |
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Just did mine for the first time and although I have the wider rear wheel, I didn't have to remove the shock or even undo the lower bolt. The caliper slid out, upwards and forwards - just getting the angle right takes a little bit of fiddling but it will come through. The experts will probably not like this but I use a very large, flat bladed plumber's wrench to open the cylinders with a very thin piece of wood to protect the cylinders.
Getting the caliper back in was less problematic than removal!
hth _________________ Cheers, Steve H _______________________________________
K-less in Bucks
2001 ST1100A
1994 Yamaha 600 Diversion 'Hers'
2006 Kawasaki Z750s 'Hers'
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yhog Mad Brick Rider

Joined: 16 Oct 2004 Posts: 84 Location: Tokyo, JAPAN
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Posted: Mon Apr 20, 2009 4:50 am Post subject: recommend |
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You do not need remove caliper same as other guys said. But I recommend you'd better clean whole caliper included piston in every 10000 miles Break pads dust and mud jam in caliper and harm break function more than what you thought
I remove whole caliper assy every 10000 miles and clean up them by non-chemical oil solvent and replace caliper piston O-ring. |
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joeangi Flying Brick Rider

Joined: 03 Apr 2006 Posts: 291 Location: Westchester, New York
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Posted: Mon Apr 20, 2009 10:07 am Post subject: |
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I found it easy to just remove the caliper, then,I actually used a pair of "channel locks" on the old pads...with something to protect the faces of the caliper. Very easy....a word of warning, by pushing in the pads, you are raising the level of brake fluid. Be careful not to overflow your reservoir....
Joe |
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Phil Marvin Rider in the Sky
Joined: 03 Apr 2003 Posts: 1389 Location: El Paso, Texas, USA
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Posted: Mon Apr 20, 2009 4:55 pm Post subject: |
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Nothing to add except I use a big screwdriver to lever the pistons back, using the old pasd as shims so I don't damaqge the pistons. I usually almost empty the rear brake reservoir so I don't overflow it while pressing the pistons back. After removing the old pads and putting new ones in, I then refill the reservoir with fresh fluid, then depress the brake pedal (only about halfway) a number of times until the pistons are pushed back into operating range, then recheck and top up, if necessary, the reservoir.
Ride Safe, _________________ Ride Safe,
Phil Marvin in El Paso, TX
'94 K75A/3
'95 K75RTP |
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Tim (Midland Section) Flying Brick Rider

Joined: 08 Apr 2005 Posts: 960 Location: Pinxton, Nottingham, England.
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Posted: Mon Apr 20, 2009 6:43 pm Post subject: |
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I put a tyre lever between the tops of the old pads & twist, to push the pistons back. If the pads are worn enough, there is space to remove the caliper complete if you wish. As OTG says, swing the shock upwards. This gives space to remove the retaining pins with the caliper still fitted. _________________ Regards Tim,
Grey haired riders don't get that way by pure luck
1996 Guzzi Cali3 LAPD
1972 750 Commando
G6HRN
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