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Fuel Injector Removal

 
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jhinds
Big Brick Rider


Joined: 19 May 2009
Posts: 57
Location: Central Texas

PostPosted: Sun Apr 03, 2016 2:37 pm    Post subject: Fuel Injector Removal Reply with quote

Following procedure from Clymer manual one should supposedly just pull the fuel pipe (rail) straight away from the bike. With the electrical connectors unplugged I pulled pretty hard but it doesn't come loose. How hard are these to remove? Should I work on one end first or all at once? I feel like I'm missing something. The pipe has two bolts mounting the assembly to the block which I removed. Would it be best to remove the tie wraps holding the wires to the pipe?

Thanks.
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'76 BMW R90/6 >150K miles
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Scott_Anderson
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Joined: 05 Sep 2006
Posts: 3119
Location: Central Iowa, USA

PostPosted: Sun Apr 03, 2016 3:28 pm    Post subject: Reply with quote

Well, it may not be the easiest. Especially if they haven't been removed before.
There should be some wire retaining clips on the rail connection to the injector, if you remove them 1st the rail may come off of the injectors easier.
Before you remove the injectors from the head, make sure you use some compressed air of cleaner of some kind to get any debris out of the holes 1st. That way it doesn't fall into the head when you pull the injector out, and it may help it come out easier.
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jhinds
Big Brick Rider


Joined: 19 May 2009
Posts: 57
Location: Central Texas

PostPosted: Sun Apr 03, 2016 4:11 pm    Post subject: Reply with quote

Thanks Scott. Got em out. Just had to pull hard. Now, I'll send them off to Mr. Injector for cleaning. The engine was misfiring and I think its because I take a lot of short trips which I understand causes the injectors to foul. I do occasionally add injector cleaner to the fuel. I'd also note that a good hard fairly long ride yesterday beginning with a couple of good engine revs cleared the symptoms but after reading this thread (http://www.k11og.org/forum/viewtopic.php?t=9263&postdays=0&postorder=asc&highlight=misfire&start=15) yesterday I decided to have them cleaned just to be on the safe side. For what its worth Clymer says to remove the tank which I didn't do saving a bit of work.
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'76 BMW R90/6 >150K miles
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10087
Location: Bumf***, WA

PostPosted: Tue Apr 05, 2016 5:38 am    Post subject: Reply with quote

Scott_Anderson wrote:
Well, it may not be the easiest. Especially if they haven't been removed before.
There should be some wire retaining clips on the rail connection to the injector, if you remove them 1st the rail may come off of the injectors easier.
Before you remove the injectors from the head, make sure you use some compressed air of cleaner of some kind to get any debris out of the holes 1st. That way it doesn't fall into the head when you pull the injector out, and it may help it come out easier.


No "holes" on the 4V engines, just the 2Vs. The injectors mount into the
TB boots on the 4Vs.
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jhinds
Big Brick Rider


Joined: 19 May 2009
Posts: 57
Location: Central Texas

PostPosted: Tue Apr 05, 2016 8:39 am    Post subject: Reply with quote

I stand corrected, Duck.
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