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rbm Mad Brick Rider

Joined: 02 Jun 2009 Posts: 115 Location: Toronto
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Posted: Fri Mar 04, 2011 11:23 am Post subject: Covering one fork leg at a time |
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Not wanting to hijack the other thread on Rancho fork boot fitting, I thought I'd ask my question in a separate thread.
I have a pair of Rancho boots that I want to fit to my K100. Is it viable to remove just one fork leg at a time to fit the boot? So, the process I'm proposing is:
- Support bike. Remove front wheel, fender, calipers and axle.
- Loosen triple clamp on left. Remove left fork leg.
- Fit Rancho boot
- Replace leg and align with axle. Tighten triple clamp.
- Loosen triple clamp on right. Remove right fork leg.
- Fit Rancho boot
- Replace leg and align with axle. Tighten triple clamp.
- Replace fender, calipers, axle and front wheel.
I believe this process will eliminate the need to set and align the forks. It also preserves the existing rake which is an additional benefit.
Comments please? _________________ - Robert
1987 K75 @k75retro.blogspot.ca
2011 Moto Guzzi V7 Racer |
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drikko Flying Brick Rider
Joined: 20 Nov 2009 Posts: 1966 Location: Brisbane, OZ
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Posted: Fri Mar 04, 2011 11:26 am Post subject: |
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If you take the fork cap off, would the slider go down far enough to clear the bottom clamp, thereby eliminating the need to remove the wheel etc?
BTW yes what you said should work fine, but if you have taken everything off you can just do them both at the same time. _________________ K1100RS '97
Laverda RGS 1000 '84
Jim Young Trailer Sailer 5.7M WB
DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.
'Bigamy is having one wife/husband too many. Monogamy is the same.'
Oscar Wilde |
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rbm Mad Brick Rider

Joined: 02 Jun 2009 Posts: 115 Location: Toronto
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Posted: Fri Mar 04, 2011 11:31 am Post subject: |
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| drikko wrote: | If you take the fork cap off, would the slider go down far enough to clear the bottom clamp, thereby eliminating the need to remove the wheel etc?
BTW yes what you said should work fine, but if you have taken everything off you can just do them both at the same time. |
I see what you're proposing. The entire wheel/fork assembly would come off in one unit. Then fit both boots and refit. The only adjustment would be ensuring that the fork is clamped in the triple-clamp at exactly the same spot as before so that the rake is preserved. When the assembly remains as a unit, the fork alignment is preserved. Interesting proposal; hadn't thought of that. _________________ - Robert
1987 K75 @k75retro.blogspot.ca
2011 Moto Guzzi V7 Racer |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Fri Mar 04, 2011 11:32 am Post subject: |
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Just do them both at the same time. If you're worried about the forks getting out of alignment then install the wheel and axle before reinstalling the fork bridge/brace. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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rbm Mad Brick Rider

Joined: 02 Jun 2009 Posts: 115 Location: Toronto
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Posted: Fri Mar 04, 2011 1:00 pm Post subject: |
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| Flying Duck wrote: | | Just do them both at the same time. If you're worried about the forks getting out of alignment then install the wheel and axle before reinstalling the fork bridge/brace. | Thanks. Never having done something like this before, I envisioned having an alignment problem if I removed both forks, either skewed to the major axis on the bike or canted to the prependicular from the contact patch. Good to hear that it's easier than I first imagined. _________________ - Robert
1987 K75 @k75retro.blogspot.ca
2011 Moto Guzzi V7 Racer |
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philosophicalzombie Brick Rider
Joined: 03 Jun 2013 Posts: 46 Location: Mariposa CA
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Posted: Fri Jul 24, 2015 3:00 pm Post subject: |
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I did a fork seal job last night and could not get the axle through when I was done. I had reattached the bridge brace first. I loosened up the bridge brace and it slid right in. Tightened the brace, and we're good to go. - Blake _________________ Blake
Mariposa, CA
1993 K1100RS Mystic Red |
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Corkboy Mad Brick Rider
Joined: 26 Aug 2013 Posts: 81 Location: Cork, Ireland
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Posted: Fri Jul 24, 2015 3:15 pm Post subject: |
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And another "Gotcha".
I couldn't get the slider all the way up the top yoke. I was reaching for the mallet when I took the leg back out. I could feel no lip that would get caught and then noticed what I did wrong.
I had tightened the jubilee clips on the gaiters and the upper one was high enough that it was up against the lower yoke before the leg was fully up in the upper one.
I never make the same mistake twice, but I sure keep discovering new ones  _________________ '08 K1200GT
'87 K100RS 0140995 (Gone)
'97 K1100LT 0188024 (Gone)
'08 Transalp 700 (Gone) |
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Jim Site Admin

Joined: 17 May 2003 Posts: 3841 Location: WHERETHEFUNNEVERENDS
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Posted: Sat Jul 25, 2015 12:20 am Post subject: |
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Before you tighten the axle back up, bounce the front end a few times - everything will/should align itself - then torque all the fasteners. _________________ Jim
1997 K1100LTSE 94,000 - still has gremlins!
1995 R100RT Classic 16,650 crashed - repaired!
1992 K75RTP 46,000
"We shall not all die, but we shall all be changed." |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Sun Jul 26, 2015 3:28 pm Post subject: |
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| Jim wrote: | | Before you tighten the axle back up, bounce the front end a few times - everything will/should align itself - then torque all the fasteners. |
+1 on this. It is the recommended procedure for re-installing the front wheel as described in the owners manual. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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