View previous topic :: View next topic |
Author |
Message |
Grunter Flying Brick Rider
Joined: 30 Sep 2015 Posts: 369 Location: North East England
|
Posted: Fri Nov 27, 2015 12:31 pm Post subject: Cutting out |
|
|
I have had a couple of irritating problems involving the motor temporarily cutting out. One seems to have been down to a corroded ignition cable at the end that plugs into the coil. The problem only showed itself at small throttle openings and showed itself as a misfire. That has been cured by cleaning up the corrosion on both the coil and lead.
Now it has started to cut out when I am slowing down say to a road junction where I would have to change gear, the engine will cut out. It doesn't happen every time, which is one of the problems because that makes it difficult to diagnose. It doesn't matter if I break hard or gently. It makes no difference if the motor is hot or cold.
Hard acceleration does not induce this problem, only when slowing down in any gear. I have been on a club ride when it happened after 30 miles or so and then after a stop for coffee, the following 160 or so did not provoke the fault even with a lot of gear changes.
It always starts again immediately when I press the button and will then run at a steady 1000rpm without hesitation or irregularity - until the next time which can be several stops later or never again that day.
The plugs have been used for around 8000 miles and the colour around the electrode is just as it should be - light grey. The fuel consumption is well up to what I have been used to getting before the problem became apparent at around 55-58miles per UK gallon.
If it was electrical I am almost certain that the fault would be there all the time, There are no external leaks from the fuel pipes, at least I cannot smell escaping fuel, so I am thinking of dirty injectors - anyone else agree? _________________ 1997 K1100LT
1994 R1100RS
Last edited by Grunter on Fri Nov 27, 2015 6:49 pm; edited 2 times in total |
|
Back to top |
|
|
Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3120 Location: Central Iowa, USA
|
Posted: Fri Nov 27, 2015 12:43 pm Post subject: |
|
|
Which bike are you dealing with. _________________ Ride safe.
1995 K1100LT 0302044
1997 R1100RT ZC62149
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.) |
|
Back to top |
|
|
Grunter Flying Brick Rider
Joined: 30 Sep 2015 Posts: 369 Location: North East England
|
Posted: Fri Nov 27, 2015 6:42 pm Post subject: Which Bike |
|
|
Sorry I should have said, - my K1100LT _________________ 1997 K1100LT
1994 R1100RS |
|
Back to top |
|
|
Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3120 Location: Central Iowa, USA
|
Posted: Fri Nov 27, 2015 8:25 pm Post subject: |
|
|
I'd suggest taking some electrical contact cleaner/de-oxidizer and clean all of the plug connectors you can get at, including the motronic under the seat.
If you can get some of the spray into the kill switch and work it, as well as the ignition switch.
Disconnect and clean all the ground connections. Under the fuel tank, at the starter, and battery.
Check the starter brushes and clean out any excess carbon dust.
Check the side stand micro switch, it likes to collect moisture and can cause problems.
That will make for a good beginning. _________________ Ride safe.
1995 K1100LT 0302044
1997 R1100RT ZC62149
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.) |
|
Back to top |
|
|
N41EF Flying Brick Rider
Joined: 23 Mar 2014 Posts: 406 Location: Aiken, SC
|
Posted: Fri Nov 27, 2015 8:44 pm Post subject: |
|
|
Remember the throttle position sender also has a function that cuts out the fuel injection at greater than 2500 with a fully closed throttle. Your position switch could be out of adjustment, dirty, or have a dirty connector.
And as Scott said, side stand switch, motronic connector and the grounds as well.
A plug wire, bad coil, or coil connection should act up all the time not just on deceleration. _________________ 2014 R1200RT Water Cooled
2001 R1100S Light
1993 K1100LT. Nissan Ice Blue.(Gone) |
|
Back to top |
|
|
Mike d Mad Brick Rider
Joined: 19 Feb 2010 Posts: 130 Location: Daventry UK
|
Posted: Sat Nov 28, 2015 4:50 am Post subject: |
|
|
Quote: | Remember the throttle position sender also has a function that cuts out the fuel injection at greater than 2500 with a fully closed throttle. |
I know that is true for the Jetronic systems on the K100, is it definitely the case on the K1100 Motronic set up?
Mike |
|
Back to top |
|
|
Inge K. Flying Brick Rider
Joined: 30 Apr 2011 Posts: 458 Location: Norway
|
Posted: Sat Nov 28, 2015 6:39 am Post subject: |
|
|
Mike d wrote: | Quote: | Remember the throttle position sender also has a function that cuts out the fuel injection at greater than 2500 with a fully closed throttle. |
I know that is true for the Jetronic systems on the K100, is it definitely the case on the K1100 Motronic set up?
Mike |
Both Jetronic and Motronic cuts the signal to the injectors when the engine rpm is above 2000 and the throttle is closed.
---------------------------------------------------------------------------------------------------------------------------------------------
I would guess that both ends of all the HT wires is checked, and the adapters at the end of the spark plugs is present
(if plugs with 4mm is used).
I have experience with a bad connection at the plug cap end causing the same symptoms.
Also to thight ekshaust valve openings can cause this symptoms. |
|
Back to top |
|
|
Mike d Mad Brick Rider
Joined: 19 Feb 2010 Posts: 130 Location: Daventry UK
|
Posted: Sat Nov 28, 2015 9:58 am Post subject: |
|
|
Cheers Inge!
Mike |
|
Back to top |
|
|
Grunter Flying Brick Rider
Joined: 30 Sep 2015 Posts: 369 Location: North East England
|
Posted: Sat Nov 28, 2015 12:39 pm Post subject: Cutting out |
|
|
I can confirm that after the recent interim service the exhaust valve clearances are absolutely spot on, midway between the smallest and highest measurments.
Also after when I had the inital misfire all 4 plug leads were checked and apart from one of the cables there was no defect, all the others were clean and uncorroded.
I am going to try another set of plugs - the ones that I replaced (Same make/grade) to see if I have a plug that is causing a problem - they are not unknown to break down under all sorts of conditions.
I am also going to question the condition of the flexible air tubes from the air box to the inlets. That might be a bit of a fiddle, there is not much room to allow an inspection. There is a way to check by spraying the tubes with something like WD40 and if there is a leak the engine note will change.
Ah well, onward and upward. _________________ 1997 K1100LT
1994 R1100RS |
|
Back to top |
|
|
Grunter Flying Brick Rider
Joined: 30 Sep 2015 Posts: 369 Location: North East England
|
Posted: Sat Nov 28, 2015 12:39 pm Post subject: Cutting out |
|
|
I can confirm that after the recent interim service the exhaust valve clearances are absolutely spot on, midway between the smallest and highest measurments.
Also after when I had the inital misfire all 4 plug leads were checked and apart from one of the cables there was no defect, all the others were clean and uncorroded.
I am going to try another set of plugs - the ones that I replaced (Same make/grade) to see if I have a plug that is causing a problem - they are not unknown to break down under all sorts of conditions.
I am also going to question the condition of the flexible air tubes from the air box to the inlets. That might be a bit of a fiddle, there is not much room to allow an inspection. There is a way to check whilst the engine is running, by spraying the tubes with something like WD40 and if there is a leak the engine note will change.
Ah well, onward and upward. _________________ 1997 K1100LT
1994 R1100RS |
|
Back to top |
|
|
whyoldbill Flying Brick Rider
Joined: 12 Jun 2006 Posts: 440 Location: in the boonies, northwest of Columbus, Ohio
|
Posted: Sun Nov 29, 2015 11:32 am Post subject: Re: Cutting out |
|
|
Grunter wrote: | There is a way to check whilst the engine is running, by spraying the tubes with something like WD40 and if there is a leak the engine note will change.
|
Not sure about your side of the pond, but here WD40 isn't flammable anymore.
I prefer to use propane to check for leaks around the intake tubes, it doesn't make a mess.
Just my $.02 (or tuppence) _________________ '02 - GL1800
The desired effect is what you get when you improve your interplanetary funksmanship - George Clinton |
|
Back to top |
|
|
Grunter Flying Brick Rider
Joined: 30 Sep 2015 Posts: 369 Location: North East England
|
Posted: Sun Nov 29, 2015 11:41 am Post subject: WD40 |
|
|
I am not sure that being flamable has anything to do with it. It was explained to me tht the introduction of WD40 temporarily stopped any air leaks and this is what causes the engine note to change as the mixture is richened slightly.
Too cold and wet this side of the pond this weekend, with snow threatened so it will have to wait for better weather. I don't care too much for wind blown icy rain! javascript:emoticon('') _________________ 1997 K1100LT
1994 R1100RS |
|
Back to top |
|
|
Grunter Flying Brick Rider
Joined: 30 Sep 2015 Posts: 369 Location: North East England
|
Posted: Wed Dec 02, 2015 8:01 pm Post subject: I don't know what's happened. |
|
|
I accumulated all different ideas of what may be the problem and set to work to see if I could spot what was wrong. I started by checking all the places where I could possibly have an air leak (This seemed to be the most likely cause.) To be short I didn't find anything except the fuel pipe back to the tank via the pressure relief valve was not tightly fastened but not loose enough enough to leak.
I started the motor and allowed it to warm up before blipping the throttle. It was then I noticed that the brake light was on permenantly and found the front brake light switch was faulty. I replaced it with a known good spare and it was as if the bike had a new lease of life. The idle speed increased slightly and the pick up was cleaner
I went for a ride and after 30 or so miles and there was not one time the cutting out happened, despite trying to deliberately provoke the fault
I still have no idea what was wrong, but I seem to have fixed it. (or it fixed itself) Does anyone know if the brake light circuit is somewhere connected to the ignition circuit? _________________ 1997 K1100LT
1994 R1100RS
Last edited by Grunter on Sat Dec 05, 2015 7:51 am; edited 1 time in total |
|
Back to top |
|
|
Al. Flying Brick Rider
Joined: 28 Oct 2005 Posts: 383 Location: West of Ireland
|
Posted: Fri Dec 04, 2015 7:58 pm Post subject: |
|
|
I was thinking fuel filter.
Behaves peculiarly when filter is dodgy |
|
Back to top |
|
|
John Clauss Flying Brick Rider
Joined: 04 Apr 2003 Posts: 730 Location: Robesonia, PA
|
Posted: Mon Dec 07, 2015 11:41 am Post subject: Re: I don't know what's happened. |
|
|
Grunter wrote: | I accumulated all different ideas of what may be the problem and set to work to see if I could spot what was wrong. I started by checking all the places where I could possibly have an air leak (This seemed to be the most likely cause.) To be short I didn't find anything except the fuel pipe back to the tank via the pressure relief valve was not tightly fastened but not loose enough enough to leak.
I started the motor and allowed it to warm up before blipping the throttle. It was then I noticed that the brake light was on permenantly and found the front brake light switch was faulty. I replaced it with a known good spare and it was as if the bike had a new lease of life. The idle speed increased slightly and the pick up was cleaner
I went for a ride and after 30 or so miles and there was not one time the cutting out happened, despite trying to deliberately provoke the fault
I still have no idea what was wrong, but I seem to have fixed it. (or it fixed itself) Does anyone know if the brake light circuit is somewhere connected to the ignition circuit? |
K bikes are particularly sensitive to having the right voltage. The brake light being on constantly has enough of a draw to cause an issue, especially if the battery is older, or the bike is not run on a daily basis keeping the battery fully charged at all times. _________________ 1997 K1100LT
1975 R75/6
It will bring you so close to nausea, it will make you sick! - Big Al |
|
Back to top |
|
|
Grunter Flying Brick Rider
Joined: 30 Sep 2015 Posts: 369 Location: North East England
|
Posted: Mon Dec 07, 2015 2:30 pm Post subject: Cutting Out |
|
|
Thanks to all who passed on their tips. I have no idea how this was cured but it all points to the brake light problem. Now sorted, again thanks. _________________ 1997 K1100LT
1994 R1100RS |
|
Back to top |
|
|
acftfliehr Big Brick Rider
Joined: 05 Nov 2007 Posts: 62
|
Posted: Sun Jan 24, 2016 5:27 pm Post subject: |
|
|
If this cut out situation happens again, check your ignition switch, I had the same issue on a K100, and was troubleshooting this for some time... as I would do something and the bike would run great for a few months... then the problem would reappear, sometimes att he most pucker factor moments... ie on freeways with no shoulders..
I did this and this was the fix.... Note, some say to put a lube on the contacts, however on the K100 site, run by the folks down under have stated to not do this as this contributes to arcing of the contacts...
http://www.eilenberger.net/K75S/IgnitionSwitch/ |
|
Back to top |
|
|
|