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I suck at heading electrons
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Fri Jan 17, 2014 9:58 pm    Post subject: I suck at heading electrons Reply with quote

I've been chatting with Scott Underscore about this but I thought I'd throw it out there anyway.



I need help to re-create this, more or less.
http://www.webbikeworld.com/r2/motorcycle-helmet/police-helmet/police-motorcycle-helmet.htm







My intended use is to read Iron Butt bonus paperwork in the dark hands free and whatever else might come up like maps.
It needs to be as bright as a high quality LED flash light because I'll most likely also use it to work on my bike at night if stranded somewhere.



**************************************************

THE LAMP

I bought these that I may or may not use because they are huge. 23 mm may not fit there but the price was good and I always have uses for LED's.
4X 10W white LED eagle eye Car Motor Daytime running DRL Tail Backup light bulb
http://www.ebay.com/itm/4X-10W-white...-/161105292363





I would LOVE to use this
12mm CREE XM-L T6-5C 10W 900LM 3000mA 6000-6500K Neutral White LED Chip Bead - White + Silver(3.0-4.2V)
http://wallbuys.com/



Do I need a heat sink with that?




**************************************************

THE SWITCH

See this remote pressure switch, I like it's compact form but couldn't find any that wasn't prewired for flashlights.
If I got one, how hard would it be to modify for this project?
Mini Night Evolution Airsoft Tactical Flashlight LED 180 Lumens QD Mount




In order of preference, I would like the switch to do this ...
1. on - high - medium - low - off
2. on - high - low - off
3. on - off



I bought 10 of these from China already, just because they looked cool and might work.
Mini In-Line LED Strip Light Dimmer Controller with On/Off Switch




I don't like the Dynamic mode on this and will have neuter it or cover it.


Variations of the switch type can include pressure / tactile / trigger / bite as long as it's attached to the helmet and is waterproof.




**************************************************

THE POWER

I want to power it with cr123a batteries. (NON-rechargeable)

It would be sweet if I can slip them under the rear padding of the helmet. If not, they'll have to be mounted on the shell.
If mounting on the shell, I need something VERY much like this.
Waterproof with a thumb screw easy to open and close cover.

(Look at the battery pack)



http://www.batteryjunction.com/fenix...FYNi7Aod63wA9A


**************************************************

I need your thoughts on how to wire the LED's, a switch and some 123 batteries together so that it ALL inside the helmet or at worst the batteries are mounting on the shell.

I need to understand how much heat is created and how to manage it. I figured it would most liked need to be housed in a plastic sleeve within the closed cell foam of the helmet core and to direct the light away from my peripheral vision.


Also, I need a working model by March first.
Yeah, no pressure at all. Shocked

Ride with joy,
Gwen
_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Sat Jan 18, 2014 10:01 am    Post subject: Reply with quote

All fixed.

(If that wasn't proof enough I suck at herding electrons, I don't know what would.)
_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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whyoldbill
Flying Brick Rider


Joined: 12 Jun 2006
Posts: 440
Location: in the boonies, northwest of Columbus, Ohio

PostPosted: Sat Jan 18, 2014 11:21 pm    Post subject: Reply with quote

Gwen,
I can help you with the electron herding, but I can't answer your questions off the top of my head. If you want to shoot me a PM, I'd be more than willing to figure this out and then post a "how-to".
I'm not sure a CR123 can provide enough current for those CREEs. Might have to do some playing around.
Housing the CREEs would be another challenge. Maybe make a little mold and cast one in some epoxy??

Bill
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'02 - GL1800


The desired effect is what you get when you improve your interplanetary funksmanship - George Clinton
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Sat Feb 01, 2014 11:54 am    Post subject: Reply with quote

Ok...I'm closer...first a little update general delays...I call it Nursing; LD Style by the numbers



Awake for 28 hours.

17.5 hours on the clock.

10627 steps registered by my pedometer.

Approximately equal to 5.31 miles. **

Ate one can of soup, 1/3 cookie, 1/2 cup whole almonds.

Drank 5 - 20oz cups of water.

1 transfer to another unit.

1 New admission.

3 new IV sites.

1 diabetic coma averted.

1 fresh post-op bilateral above the knee amputation.

4 sandwiches with drinks provided.

2 wet adult diapers changed.

2 complete bed bathes given.

9 finger stick blood sugars.

2 stat IV pain meds given.

1 ECG done for chest pain.

3 stat IV blood pressure given.

2 hugs and one pat on the shoulder provided.


It was a good night.

On call tonight starting at 1900 thru 0700


**The American College of Sports Medicine reports that there are approximately 2,000 steps in one mile, so the average step length is 2.6 feet or about 31 inches
_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Sat Feb 01, 2014 12:10 pm    Post subject: Reply with quote

Thank you Bill.
I'll take you up on that.


Time is in short supply as I really want to have this in working order in 30 days, so this is the direction I'm heading now. I just don't have time to build this project from dead scratch.

These are the LED's I'm going with. I'll be using 4.

http://store.ijdmtoy.com/Bolt-On-High-Power-LED-Eagle-Eyes-p/sku222.htm

I gave up, at least for the time being, on the H-M-L switch and went with sweet jewel.

http://store.ibexsports.com/exposure-lights-remote-switch-

Waterproof, rugged, tiny AND surface mount!

Next was power....I went with this battery pack.

http://www.amazon.com/Fenix-BT20-rechargeable-batteries-EdisonBright/dp/B00BB6SELE


I searched for WEEKS looking for a waterproof, EZ to open pack that would hold (4) CR123a's or (2) AA batteries AND not be a sealed rechargeable type. When I found what I wanted, no dealer would sell me JUST the pack.
To get the battery pack it took me calling the company and buying 4 directly from them.


NOW...all I need to do it wire the four LEDs in parallel then to the switch then to the battery pack.

I'm going to hard wire LED's to the switch the wire in a waterproof IP67 locking coax quick disconnect between the switch and the battery pack.

Any other suggestions?
_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Sat Feb 01, 2014 2:07 pm    Post subject: Reply with quote

Gwen, you should check to make sure that that $55 Shocked switch will work with 12V LEDs.
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Sat Feb 01, 2014 2:23 pm    Post subject: Reply with quote

I already did.

It will handle 4 CREE's and I'm not asking that much of it.

http://www.chainreactioncycles.com/us/en/exposure-smart-port-remote-switch/rp-prod31366

http://www.afterschool.com/p/exposure-lights-maxx-d-led-bike-light-426571?
_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Sat Feb 01, 2014 4:34 pm    Post subject: Reply with quote

I'm REAL, real nervous about cutting up my $600 helmet....just saying.

Ok...

Here is the 150lm LED held next to where it will mount. The circle shows the final location.





This is what I'm thinking of doing.






Any thoughts?
_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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whyoldbill
Flying Brick Rider


Joined: 12 Jun 2006
Posts: 440
Location: in the boonies, northwest of Columbus, Ohio

PostPosted: Sat Feb 01, 2014 4:35 pm    Post subject: Reply with quote

Shoganai wrote:

I'm going to hard wire LED's to the switch the wire in a waterproof IP67 locking coax quick disconnect between the switch and the battery pack.

Any other suggestions?

Sounds to me like you've got it figured out.

You ought to be able to ride with no headlight with those 4 lights turned on.
I think I'm going to pick up a pair of those little gems myself.
_________________
'02 - GL1800


The desired effect is what you get when you improve your interplanetary funksmanship - George Clinton
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whyoldbill
Flying Brick Rider


Joined: 12 Jun 2006
Posts: 440
Location: in the boonies, northwest of Columbus, Ohio

PostPosted: Sat Feb 01, 2014 4:40 pm    Post subject: Reply with quote

Shoganai wrote:
I'm REAL, real nervous about cutting up my $600 helmet....just saying.



This is what I'm thinking of doing.


Any thoughts?


Shouldn't need to cut anything, from what I can see.
I would suggest a hot knife or soldering iron to melt a path to embed the wires in the styrofoam, also to melt the hole for the LED base.


Bill
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'02 - GL1800


The desired effect is what you get when you improve your interplanetary funksmanship - George Clinton
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Shoganai
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Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Sat Feb 01, 2014 4:52 pm    Post subject: Reply with quote

Thank you Bill.
Space being limited, I've decided to only use two.

I'm still struggling with understanding how to run them parallel.

Do I need a resistor like what I read here?

http://www.electricaltechnology.org/2013/08/how-to-calculate-value-of-resistor-for-LED-circuits.html

whyoldbill wrote:


Shouldn't need to cut anything, from what I can see.
I would suggest a hot knife or soldering iron to melt a path to embed the wires in the styrofoam, also to melt the hole for the LED base.


Bill

_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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View user's profile Send private message Send e-mail
whyoldbill
Flying Brick Rider


Joined: 12 Jun 2006
Posts: 440
Location: in the boonies, northwest of Columbus, Ohio

PostPosted: Sat Feb 01, 2014 5:23 pm    Post subject: Reply with quote

Shoganai wrote:
Thank you Bill.
Space being limited, I've decided to only use two.

I'm still struggling with understanding how to run them parallel.

Do I need a resistor like what I read here?

http://www.electricaltechnology.org/2013/08/how-to-calculate-value-of-resistor-for-LED-circuits.html



No. Parallel circuit just means all + wires (for the LEDs in this case) connected together and all - wires connected together.
As opposed to Series circuit where you would tie them in a "daisy chain", i.e. + of one LED to - of the next. The + terminal on the Battery pack would go to the + lead on one LED and the - terminal would go to the other LEDs - lead.
Confused yet Question
_________________
'02 - GL1800


The desired effect is what you get when you improve your interplanetary funksmanship - George Clinton
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Sat Feb 01, 2014 5:52 pm    Post subject: Reply with quote

Perfectly clear.

I just tested them (a pair) directly to the battery on the bike.

OMG those little suckers are bright and TWO is all I need. *blink, blink*
_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Sat Feb 01, 2014 6:58 pm    Post subject: Reply with quote

This is what I have so far.



Drill bit marked with blue tape for depth gauge.





They aren't as bug-eyed as they look here.











I'll go as far as routing the wires then stop until I get the switch in.

.
_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Sat Feb 01, 2014 7:30 pm    Post subject: Reply with quote

Looks like as good setup for a proctologist. Twisted Evil
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Sat Feb 01, 2014 9:13 pm    Post subject: Reply with quote

I just got called into work at about the time I got to a stopping place.
















LDrider reading lights almost done.
Awaiting the arrival of a switch and a battery holder.
Each 150 lumens; 300 total.
_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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whyoldbill
Flying Brick Rider


Joined: 12 Jun 2006
Posts: 440
Location: in the boonies, northwest of Columbus, Ohio

PostPosted: Sun Feb 02, 2014 12:03 am    Post subject: Reply with quote

A thought just occurred to me.
You may want red lenses on those LEDs to reduce the night-blindness you're sure to experience.
Not trying to prolong this project, mind you.
_________________
'02 - GL1800


The desired effect is what you get when you improve your interplanetary funksmanship - George Clinton
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Sun Feb 02, 2014 3:38 pm    Post subject: Reply with quote

Cyber-Shogs! Way Cool! Very Happy
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Tue Feb 04, 2014 4:38 am    Post subject: Reply with quote

Check this out. Cool tool.

Finding one in black at that price. ..not so much.

http://www.ebay.com/itm/like/111240269240?lpid=82
_________________
1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


Nana korobi ya oki
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Scott_Anderson
Site Admin


Joined: 05 Sep 2006
Posts: 3122
Location: Central Iowa, USA

PostPosted: Tue Feb 04, 2014 7:59 am    Post subject: Reply with quote

Shoganai wrote:
Check this out. Cool tool.

Finding one in black at that price. ..not so much.

http://www.ebay.com/itm/like/111240269240?lpid=82


You will find one, or a can of paint........ Wink
_________________
Ride safe.



1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold)
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