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Speedometer/Odometer stuck

 
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Seavoyage



Joined: 13 Dec 2011
Posts: 10
Location: San Francisco, California, USA

PostPosted: Wed Dec 14, 2011 4:19 pm    Post subject: Speedometer/Odometer stuck Reply with quote

Just noticed on today's ride: Speedometer dial doesn't move, and odometer not 'counting'. Just got it out of the shop for brake master cyclinder replacement.

I looked up the K1100LT Service manual for Speedometer drive: where is it located? by the rear paralever unit?
Embarassed
Searched through K11OG forum... no luck.

Instrument cluster otherwise seems fine, I was wondering if an electrical rather than mechanical root cause. Weather was in the 40's but warmed up to the 60s, so I'm nnot thinking a stuck dial...which still doesn't explain the odometer counter not registering.
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Number 6
Flying Brick Rider


Joined: 05 Feb 2011
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PostPosted: Wed Dec 14, 2011 4:39 pm    Post subject: Reply with quote

The sensor is on the rear drive, follow the only wire going to the rear drive and you'll find it.
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Seavoyage



Joined: 13 Dec 2011
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PostPosted: Wed Dec 14, 2011 4:45 pm    Post subject: Reply with quote

Number 6,

Thanks for the prompt reply. I'll start off with the Speedo drive, then check connectivity back to the instrument cluster.

Since it's both the Speedo and the Odometer, i suspect the Speedo drive rather than electrical or mechanical (plastic gears) in the intrument panel.

Feedback?
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Tim (Midland Section)
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Joined: 08 Apr 2005
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PostPosted: Wed Dec 14, 2011 6:04 pm    Post subject: Reply with quote

Greetings Seavoyage,
The speedo is quite involved technically.
In the final drive is a black / silver chequered ring. The bit on the top of the FD is an optical sensor. The pulses travel via the Brown + yellow wires to the speedo AND the indicator relay.
Do your indicators auto cancel after 300 Metres? this could help diagnosis.
Most common failure is rotten connections under the tank. Followed by the fat plug on the back of the Cluster.
A mate has had the ring in the FD fall off which would cause your symptoms too.
HTH
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Seavoyage



Joined: 13 Dec 2011
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Location: San Francisco, California, USA

PostPosted: Wed Dec 14, 2011 6:59 pm    Post subject: Reply with quote

Tim,

Thanks for the response. No, the turn indicators do not autocancel. As I previously mentioned, the speedometer dial does not move, and the odometer counter does not change.

What is diagnosis based on the self canceling turn indicators?

Will do a trace from speedometer drive (remove from rear drive housing to inspect for black/silver ring, trace the brown/yellow wires, to junction under right side/panel next to battery, up to instrument cluster. And run electric cleaner on the junctions.
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Scott_Anderson
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PostPosted: Wed Dec 14, 2011 7:32 pm    Post subject: Reply with quote

Seavoyage wrote:
What is diagnosis based on the self canceling turn indicators?


There is a lead(wire) connection out of the inst pod to the turn signal flasher module that reads distance traveled. This is how the turn signals "self cancel"

Behind the right side trim panel there is a connector that could have been disconnected for service and then forgotten to be reconnected.
(there are 4 connectors behind the trim panel. 1 for fuel pump/level guage, 1 for the FD speedo connection, 1 for the side-stand switch, and 1 for the rear brake switch.)
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1995 K1100LT 0302044
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Seavoyage



Joined: 13 Dec 2011
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Location: San Francisco, California, USA

PostPosted: Wed Dec 14, 2011 7:44 pm    Post subject: Reply with quote

Scott,

Brilliant!

Found the wiring schematic: English B/W http://skene.org/k1100/wiring/wiring_diagram.gif

But couldn't find the German Color schematic you posted : http://www.cafezurburg.de/petergrans/pdf/K11002.2Fahrwerkschaltplanweb.pdf

Any other links for a colored schematic?

Someone may have some pictures of the optical sensor on the final drive...
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Seavoyage



Joined: 13 Dec 2011
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PostPosted: Wed Dec 14, 2011 8:53 pm    Post subject: Reply with quote

As soon as I get this Speedometer/Odometer malfunction sorted... I should probaly try to calibrate the Speedometer ...

Any experience with flyingbrick.de software program?
Confused
http://k100rt.aforumfree.com/t2038-karamba-speedometer-calibration-program-tutorial
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Scott_Anderson
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PostPosted: Thu Dec 15, 2011 12:06 am    Post subject: Reply with quote

for the speedo calibration I just used my GPS and a soldering iron.
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Garmin Zumo 550
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Scott_Anderson
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PostPosted: Thu Dec 15, 2011 12:14 am    Post subject: Reply with quote

Seavoyage wrote:
Scott,

Brilliant!

Found the wiring schematic: English B/W http://skene.org/k1100/wiring/wiring_diagram.gif

But couldn't find the German Color schematic you posted : http://www.cafezurburg.de/petergrans/pdf/K11002.2Fahrwerkschaltplanweb.pdf

Any other links for a colored schematic?

Someone may have some pictures of the optical sensor on the final drive...


Pezi must have changed his hosting site. Here's the new link.
http://k-technik.pytalhost.com/pdf/schaltplanma2.2mitkatweb.pdf

Heres a link to the k1100 wiring diagram page. If you open it in Google Chrome it can translate the german titles/links for you. It won't translate the pdf's for you though.

http://k-technik.pytalhost.com/index.php?option=com_content&task=section&id=7&Itemid=53
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1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold)
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Tim (Midland Section)
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Joined: 08 Apr 2005
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PostPosted: Thu Dec 15, 2011 6:39 pm    Post subject: Reply with quote

Seavoyage wrote:
Tim,

What is diagnosis based on the self cancelling turn indicators?



Well, if two things both don't work, it's less likely to be them, innit?

Rather proves your original theory of sensor or wiring from rear to cluster.

Another thought:- as the sensor wire moves with the swing arm the conductors could be broken unseen within the insulation.
IIRC the sensor can be tested with an Ohm meter whose needle should see about 280 Ohms. Seems I was wrong, not optical, but "reluctor" like the ABS rings. The signal out is so small it can only be seen by an oscilloscope. As it's tiny, any poor connection is enough for it to be lost, so to speak.
Similarly, using a meter on the Volts range, one could check for any voltage however miniscule, from the speedo at the connector, if present that proves the integrity of the wires from the cluster back. Will have to check on mine to see if there is anything readable.
BTW AFAIK there has never been a K11 fault which this forum hasn't collectively sorted eventually.

Some reading:-

http://www.ibmwr.org/ktech/speedo-repair3.shtml

http://www.ibmwr.org/ktech/speedo-repair2.shtml

http://www.ibmwr.org/ktech/speedo-cal2.shtml
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Seavoyage



Joined: 13 Dec 2011
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PostPosted: Thu Dec 15, 2011 11:26 pm    Post subject: Reply with quote

Traced the yellow/brown leads from sensor to junction next to cooland overflow tank to instrument cluster. Cleaned junctions. Still no change.

Next step: Per Tim's recommendation: checking resistance and electric potential (V). Stand by...
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drikko
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PostPosted: Fri Dec 16, 2011 12:38 am    Post subject: Reply with quote

roger, standing by.....
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Tim (Midland Section)
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PostPosted: Sun Dec 18, 2011 12:33 pm    Post subject: Reply with quote

Do i get the impression that you've decided to sell the fault?
A pity, I was looking forward to hearing what the cure eventually was.
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Seavoyage



Joined: 13 Dec 2011
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PostPosted: Sun Dec 18, 2011 12:46 pm    Post subject: Reply with quote

Traced Brown and Yellow and cleaned all junctions. Eliminated speedometer sensor as fault.

Pending part from a parted out K100RS at Werkstatt.

Now that we've got it sorted, a young Airman at Travis AFB is working on the project.
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