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Ernie-NH Flying Brick Rider
Joined: 14 Oct 2009 Posts: 982 Location: Bristol, New Hampshire
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Posted: Wed Aug 10, 2011 8:01 am Post subject: Annual 'fork oil' change out !! (?) |
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Good morning all....
Say... I thought someone ( Phil or Scott maybe..? ) had written a simple detailed ( ie: step by step ) "Tech Sticky" on the changing of fork oil procedure, for K75, K100, and K1100... Am I wrong or have I been smokin' something funny ?? IF we dont have one, we should, given all the new folks around lately...or, IF we do have one, where is it ??
Best regards all.........// Ernie in NH _________________ AMA,, American Deaf Bikers
Airhead Beemers Club
'11 G650gs
'95 K1100LT
'76 R100/7 |
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Phil Marvin Rider in the Sky
Joined: 03 Apr 2003 Posts: 1389 Location: El Paso, Texas, USA
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Posted: Wed Aug 10, 2011 10:19 am Post subject: |
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Hi, Ernie,
I'd be happy to do it if there is a need. Right now, my advice would be:
1. Don't drain the oil without first loosening the fill plugs.
2. Have new drain and fill gaskets or "O" rings on hand. You may want to reuse your old ones, but Murphy's Law says if you don't have the parts, you WILL need them!
3. Retighten the fork drain plugs snug. Two grunts and a fart is NOT the correct torque for these small plugs! I tighten them (on the K75's with alumin(i)um gaskets) until they are snug, then a bit more until I feel the gasket being slightly compressed. I did the same on my K1100LT's (with the small "O" rings). _________________ Ride Safe,
Phil Marvin in El Paso, TX
'94 K75A/3
'95 K75RTP |
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Ernie-NH Flying Brick Rider
Joined: 14 Oct 2009 Posts: 982 Location: Bristol, New Hampshire
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Posted: Wed Aug 10, 2011 11:46 am Post subject: |
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Hi Phil...
That's great and thanks for the advice... At some point however, the procedure would be a great addition to the "stickies" for everyone to use as a resource.
As you no doubt know, we all think about you every day and hope that your condition will begin to improve in marked strides. Aside from your personal humor, technical expertise, and artful hand in the "spaghetti kitchen",, you have enriched our lives in more ways than even you could know. Be well my brother, ride safe, and see you in in May for sure !!
VERY best regards as always...........// Ernie in NH _________________ AMA,, American Deaf Bikers
Airhead Beemers Club
'11 G650gs
'95 K1100LT
'76 R100/7 |
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micky77 Brick Rider
Joined: 05 Jun 2007 Posts: 25 Location: Fort Collins, Co
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Posted: Mon Mar 12, 2012 10:52 am Post subject: Amount of fork oil to use? |
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I am conflicted about the amount of fork oil required on a 96K1100lt when both forks are completely empty - I.E. I replace seals and therefore cleaned out reservoir completely by removing the "innear tube - Black".
Anybody know what this quantity is? |
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Tim (Midland Section) Flying Brick Rider

Joined: 08 Apr 2005 Posts: 960 Location: Pinxton, Nottingham, England.
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Phil Marvin Rider in the Sky
Joined: 03 Apr 2003 Posts: 1389 Location: El Paso, Texas, USA
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Posted: Mon Mar 12, 2012 8:17 pm Post subject: |
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Hi, Micky77,
If I remember correctly, for new or rebuilt forks (no oil at all in the forks) the correct amount is 400cc per side. For a fork oil change, one side (I don't remember which) is 350cc and the other is 400cc. _________________ Ride Safe,
Phil Marvin in El Paso, TX
'94 K75A/3
'95 K75RTP |
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Inge K. Flying Brick Rider
Joined: 30 Apr 2011 Posts: 458 Location: Norway
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Posted: Mon Mar 12, 2012 9:36 pm Post subject: |
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Left: 350 ml, right: 400 ml.
Inge K. |
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Jeff DiCarlo
Joined: 05 Jun 2011 Posts: 15 Location: Mass, USA
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Posted: Wed Mar 14, 2012 5:20 pm Post subject: |
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Let me add that if you haven't done it lately, you would be well advised to pull the fork lowers off and actually clean them out. Once you see the crap that comes out of them, you won't ask why.
A bottle brush and a can of spray brake cleaner works for me. |
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Jim Site Admin

Joined: 17 May 2003 Posts: 3841 Location: WHERETHEFUNNEVERENDS
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Posted: Thu Mar 15, 2012 3:20 am Post subject: |
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+ 1 _________________ Jim
1997 K1100LTSE 94,000 - still has gremlins!
1995 R100RT Classic 16,650 crashed - repaired!
1992 K75RTP 46,000
"We shall not all die, but we shall all be changed." |
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micky77 Brick Rider
Joined: 05 Jun 2007 Posts: 25 Location: Fort Collins, Co
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Posted: Thu Mar 15, 2012 12:25 pm Post subject: Not sure what you mean by "Fork Lowers" |
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| Sorry Jeff, but I am not sure what you mean by "fork lowers"? I did take the fork slider off to replace the seal and dust cup which revealed a lot of debre in the bottom of the slider tube. This I cleaned out. So did I miss another debre collection point? Thanks in advance. |
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Jeff DiCarlo
Joined: 05 Jun 2011 Posts: 15 Location: Mass, USA
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Posted: Thu Mar 15, 2012 5:12 pm Post subject: |
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No, sounds like you got it. The lowers I was referring to are the sliders.
Everytime I work on someone's bike I make a point of showing them the goop that gets past the fork seals and ends up at the bottom of the sliders.
Could be psychological, but they sure seem to move a lot smoother with the goo gone before the new oil goes in. |
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