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heatmizr
Joined: 25 Jan 2010 Posts: 16 Location: Charlotte NC
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Posted: Wed Mar 17, 2010 11:12 pm Post subject: Radiator Fan replacement |
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Quick question guys,
I WAS all done tuning up my friend's '96 K1100rs last weekend after replacing the air filter, but while the side panel was off I noticed the radiator fan looked a bit funny... Long story short the fan blades were no longer connected to the fan motor shaft! It was just spinning freely on the shaft.
Got a replacement on the way (Thanks MaxBMW!) and was wondering, is it even possible to replace the fan without completely removing the radiator? (and draining coolant). I have seen on other bikes where the rad is "hinged" at the top mounts and can be pull forward some for maintenance. Any hope?
Of course the manual just says "remove radiator"...
As always, thanks from the newb. _________________ Todd Glasier in Charlotte, NC
1996 k1100rs (on loan)
2002 RC1
2000 VFR |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Wed Mar 17, 2010 11:43 pm Post subject: |
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Did you buy a new fan for $225?
It's a good thing you caught it as the fan can end up drilling a hole in the radiator in some cases.
It MIGHT be possible but will be tricky if it is.
You can try this but it most likely won't be a piece of cake with the hoses attached:
Remove the two 8mm nuts holding the filler assembly to the frame and get that free.
Undo the bolt at the top.
Lean the radiator forward and see if you can get to the two 4 or 5mm Allen bolts at he bottom. If you can't get to those then give up and drain the system.
If you got those bolts out then remove the metal collars from each side of the top mount and get the fan top mount out of the rubber.
Assembly in the reverse of disassembly.
Coolant and distilled water are inexpensive. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3122 Location: Central Iowa, USA
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Posted: Thu Mar 18, 2010 7:13 am Post subject: |
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| Flying Duck wrote: | | Coolant and distilled water are inexpensive. |
Not to mention that it may be due for a change anyway.  _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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jr'sbmw Big Brick Rider
Joined: 04 Nov 2008 Posts: 54 Location: Fl
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Posted: Thu Mar 18, 2010 8:15 pm Post subject: |
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| +1 on finding the problem. About 4 yrs ago, I did a two day ride from FL to WI with my 97LT. Pulled in by family near Green Bay and had a small amount of antifreeze dripping on the ground. The bad of it was the loose fan did take out the radiator. The good news was I ordered the parts, fixed myself, and it didn't happen in downtown Chicago or in Canada where I headed later!!! |
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heatmizr
Joined: 25 Jan 2010 Posts: 16 Location: Charlotte NC
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Posted: Thu Mar 18, 2010 10:39 pm Post subject: |
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Got it - Muchos Gracias!
Yup I was looking in there and had a thought I might be able to pull it off that way. First I need to get the rest of the bodywork off, which is a job in itself! Geeze there are a lot of pieces..
The owner actually ordered a new fan, I think it was closer to $275, not sure where she ordered it from.
Yes, she said the original rad DID get drilled by the fan motor. I think if she stopped crashing this bike then things would stay out of each others' way better  _________________ Todd Glasier in Charlotte, NC
1996 k1100rs (on loan)
2002 RC1
2000 VFR |
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acftfliehr Big Brick Rider
Joined: 05 Nov 2007 Posts: 62
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Posted: Fri Apr 02, 2010 2:59 pm Post subject: |
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Went to a swap meet the other day, and a local guy had 4 3 core 85 K100 radiators for sale, I'm going to pick up at least 2 anyone else interested?
Send me a PM if you are...
Dave |
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heatmizr
Joined: 25 Jan 2010 Posts: 16 Location: Charlotte NC
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Posted: Sun Apr 04, 2010 10:06 pm Post subject: |
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Well this was a pretty easy repair.
WHY did they arrange the filler cap under the fuel tank? To top off coolant you need to remove the tank??
I bypassed that "engineering" and removed hose clamp up under there and pulled the filler hose out to the side and filled it that way. _________________ Todd Glasier in Charlotte, NC
1996 k1100rs (on loan)
2002 RC1
2000 VFR |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Sun Apr 04, 2010 10:14 pm Post subject: |
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| heatmizr wrote: | | WHY did they arrange the filler cap under the fuel tank? To top off coolant you need to remove the tank?? |
In a properly functioning cooling system, the radiator will top itself off from the coolant reservoir when the bike cools. The only time you should need to access the cap is when changing coolant. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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heatmizr
Joined: 25 Jan 2010 Posts: 16 Location: Charlotte NC
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Posted: Fri Apr 16, 2010 8:58 pm Post subject: |
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And if you are on an epic cross-country journey, and your bike develops a small coolant leak, you're going to have a lot of fun trying to add any coolant while trying to nurse it home! _________________ Todd Glasier in Charlotte, NC
1996 k1100rs (on loan)
2002 RC1
2000 VFR |
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lrome48 Flying Brick Rider
Joined: 30 Jan 2006 Posts: 364 Location: Northridge, SFV,Southern California
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Posted: Sat Apr 17, 2010 6:46 pm Post subject: |
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| heatmizr wrote: | | WHY did they arrange the filler cap under the fuel tank? To top off coolant you need to remove the tank?? |
No need to remove the tank, just remove the side panels, unclip the tank at the rear grommets lift it and slide it back a few inches. _________________ Larry
K75
97 K1100 LT Specialk under construction
87 SpecialK75 Carols done!
2004 K12 Special the 'Beast' delivered
K1100 Standard Custom Gone but not forgotten |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Sat Apr 17, 2010 8:35 pm Post subject: |
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No need to remove the side panels. Just reomve the seat, unclip the tank and pull it back to expose the filler. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3122 Location: Central Iowa, USA
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Posted: Sat Apr 17, 2010 8:43 pm Post subject: |
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| Flying Duck wrote: | | No need to remove the side panels. Just reomve the seat, unclip the tank and pull it back to expose the filler. |
So your saying that I don't have to remove my side panels and knee panels to pull the tank?
Or is this just an RS thing.
I do remember at HM1 when we pulled the tank, we left the side panels on the bike when working with Rydors cooling system problems. _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Sat Apr 17, 2010 8:57 pm Post subject: |
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The battery side covers need to be removed but not the inner knee panels/buckets. Same for RS and LT. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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Stoked Steve Flying Brick Rider

Joined: 01 Sep 2004 Posts: 1402 Location: Virginia Beach, VA
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Posted: Sat Apr 17, 2010 9:06 pm Post subject: |
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| Quote: | The battery side covers need to be removed but not the inner knee panels/buckets. Same for RS and LT.
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+1!
[/img] _________________ Steve
Virginia Beach, VA
93 K1100RS Mystic Red SOLD
12 Suzuki DL650A VStrom |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3122 Location: Central Iowa, USA
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Posted: Sat Apr 17, 2010 9:37 pm Post subject: |
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Steve, looking at your picture(specifically the underside of your tank) it looks like you haven't been converted to the air accumulator for your overflow vent and rain drain.
Looking at that tubing connected together you could end up with rain water down in the crankcase.(or where ever the tubing goes that was connected to that check valve.) _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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lrome48 Flying Brick Rider
Joined: 30 Jan 2006 Posts: 364 Location: Northridge, SFV,Southern California
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Posted: Sat Apr 17, 2010 10:44 pm Post subject: |
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| Flying Duck wrote: | | The battery side covers need to be removed but not the inner knee panels/buckets. Same for RS and LT. |
That's what I meant, side panels, side covers, tomatoes tomaatos..... _________________ Larry
K75
97 K1100 LT Specialk under construction
87 SpecialK75 Carols done!
2004 K12 Special the 'Beast' delivered
K1100 Standard Custom Gone but not forgotten |
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hfxrzw Mad Brick Rider

Joined: 30 Jan 2009 Posts: 78
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Posted: Mon Apr 19, 2010 2:43 pm Post subject: |
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Further - no insulation underneath the tank???? The two hoses under your tank should not be connected. One is the breather/overflow, the other is the rain water drainline that starts on the left side of your filling lid. _________________ Cheers, Rene
Greetings from Florida.
BMW K100 '85 |
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