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Rich_Brick Brick Rider
Joined: 09 Jul 2009 Posts: 29 Location: Somerset, UK
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Posted: Fri Jul 10, 2009 3:08 am Post subject: Electric screen |
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Hi All,
My 95 k1100LT screen is (as most seem to be when initially purchased) not working. Im not even getting the 'click' of the motor when pressing teh button.
I havent started to look at it properly yet (as im trying to concentrate on the backfiring problem at mo - see prev post!) but did i read somewhere that the motor is the same as that used on a peugot car? do you guys have any tips/hints for things i should look out for when trying to sort it out. _________________ Rich
Somerset, UK |
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Saltcreek Flying Brick Rider

Joined: 22 Oct 2008 Posts: 957 Location: New Hampshire
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Posted: Fri Jul 10, 2009 7:23 am Post subject: |
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Welcome to the forum Rich! Others will come along soon with questions for you and help solving your issues. I'll just say that the windscreen is fairly easy to remove to diagnose. I'd remove the four screws holding the actual screen on first and put it somewhere safe. Then six or eight more screws and the mechanism is out and unplugs. There are two small drain hoses that can come with it or stay in the fairing. Ge a good look at the fairing bracket where it bolts to the frame while you're in there. _________________ Jim
1994 K1100LT Mystic Red, bfd, 37000 miles, sold
2009 Wilderness Systems Zephyr 155 ST
2002 Litespeed titanium |
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Rich_Brick Brick Rider
Joined: 09 Jul 2009 Posts: 29 Location: Somerset, UK
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Posted: Wed Jul 15, 2009 9:25 am Post subject: |
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Cheers for that, still havent even started on it yet....Must sort next week as the trip is getting close now! _________________ Rich
Somerset, UK |
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Rich_Brick Brick Rider
Joined: 09 Jul 2009 Posts: 29 Location: Somerset, UK
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Posted: Wed Jul 22, 2009 2:18 pm Post subject: |
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Just had screen off, I can see that the motor is turning but no screen movement - all looks clean, no corrosion etc so not sure what to do now - any ideas as to what could be wrong? how does the motor actually move the screen? _________________ Rich
Somerset, UK |
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Off the grid Chaotic Good

Joined: 05 Jul 2006 Posts: 3414 Location: At the local taco truck waiting for Jo.
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Posted: Wed Jul 22, 2009 2:25 pm Post subject: |
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You need to get into the internals. Take off the front portion and the rear speaker plastic. _________________ Bane of your existence since July 2006
2007 Triumph Tiger ABS. "Sabertooth"
2009 Husqvarna TE610. "The dirty Italian mistress"
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Rich_Brick Brick Rider
Joined: 09 Jul 2009 Posts: 29 Location: Somerset, UK
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Posted: Wed Jul 22, 2009 2:47 pm Post subject: |
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I have the mechanism out and unplugged. Like I say the motor is turning as I can see the little green plate on the back moving when I press on the switch - just no screen movement. Guess its the relays? _________________ Rich
Somerset, UK |
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Saltcreek Flying Brick Rider

Joined: 22 Oct 2008 Posts: 957 Location: New Hampshire
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Posted: Wed Jul 22, 2009 3:06 pm Post subject: |
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If I remember right, part 8 is a flexible drive driven by gears on the motor housing. Stripped gears or bad flex drive seems likely. _________________ Jim
1994 K1100LT Mystic Red, bfd, 37000 miles, sold
2009 Wilderness Systems Zephyr 155 ST
2002 Litespeed titanium |
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Jim Site Admin

Joined: 17 May 2003 Posts: 3841 Location: WHERETHEFUNNEVERENDS
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Posted: Wed Jul 22, 2009 4:05 pm Post subject: wind screen |
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| Rich_Brick wrote: | | I have the mechanism out and unplugged. Like I say the motor is turning as I can see the little green plate on the back moving when I press on the switch - just no screen movement. Guess its the relays? |
Rich - if the motor is turning, it's not the relays - you'll have to look into the mechanical drive parts. _________________ Jim
1997 K1100LTSE 94,000 - still has gremlins!
1995 R100RT Classic 16,650 crashed - repaired!
1992 K75RTP 46,000
"We shall not all die, but we shall all be changed." |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3122 Location: Central Iowa, USA
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Posted: Wed Jul 22, 2009 8:20 pm Post subject: |
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On my '95 the tubes of #8 were dirty enough that the cables of #7 would drag and caused the final drive gear of #1(the motor assy) to strip & slip.
I had to buy another old motor assy to get the gear as it's not available by itself.
I replaced the gear and cleand the tubes and sliders real good, now it works fine.
You might get lucky enough to be able to clean the tubes and such and make it work, otherwise start looking for a motor assy as well. _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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Don Sproule Flying Brick Rider
Joined: 30 May 2006 Posts: 261 Location: Saskatoon, Saskatchewan, Canada
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Posted: Wed Jul 22, 2009 9:14 pm Post subject: |
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Hey Scott,
Can you please go into a little more detail on the procedure to clean the cables/sliders? Do you need to lube them too? If so, with what?
I think mine may be in need of service. The screen doesn't like to raise at highway speeds. It also seems to have slipped a bit on one side. The right is a tiny bit higher than the left when it's almost at the lowest position - just off the 'rests'.
Thanks.
Don |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Wed Jul 22, 2009 9:32 pm Post subject: |
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Use silicone lubricant (annually.) It's not as prone to trapping dust and gunking stuff up as other lubricants can do.
If you read the owners manual, you're not supposed to raise the screen at highway speeds. (But you can assist it with a free hand to reduce stress on the gears/motor.) _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
Last edited by Flying Duck on Wed Jul 22, 2009 9:44 pm; edited 1 time in total |
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Don Sproule Flying Brick Rider
Joined: 30 May 2006 Posts: 261 Location: Saskatoon, Saskatchewan, Canada
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Posted: Wed Jul 22, 2009 9:34 pm Post subject: |
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Thanks, Drake.
Do you just use a spray degreaser to clean it up? Is there much disassembly required?
Don |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Wed Jul 22, 2009 9:49 pm Post subject: |
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| Don Sproule wrote: | Thanks, Drake.
Do you just use a spray degreaser to clean it up? Is there much disassembly required?
Don |
I've never had to mess with mine. My LT only had 14k on it when I got it and every time I pull the dash apart or the screen off I give the rods a dose of silicone lubricant so I've never had any problems.
I've run both +4 Parabellum and +3.5 Cee Bailey's screens on mine so I always give it an assist with a free hand as I don't think the motor/gears are designed for that much of a load. (And I rarely play with my windscreen anyhow.) _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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Don Sproule Flying Brick Rider
Joined: 30 May 2006 Posts: 261 Location: Saskatoon, Saskatchewan, Canada
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Posted: Wed Jul 22, 2009 10:23 pm Post subject: |
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Thanks again, Drake.
This is my second LT. My first gave no complaints when I raised the screen at speed. This one is obviously not liking it. I use a stock sized aftermarket screen that is a bit lighter than the BMW one.
Guess it's time to get my hands dirty and practise up on my swear words again.
Don |
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sdaniel Flying Brick Rider

Joined: 15 Jun 2009 Posts: 156 Location: Little Elm, TX
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Posted: Wed Jul 22, 2009 11:08 pm Post subject: |
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I just got through repairing mine.
It sat outside for 2 years.
With it removed from the bike, remove the windshield, prop the housing up.
I used a light machine oil I use with my work, it doesn't dry out nor attract dirt.
Be patient, soak the cables with many drops overnight, on the way to work in the morning, do it again, maybe the next night too...
You get the point, it will free up. I also had problems with the metal sliders too.
Mine can be raised or lowered at speed. Of corse I'm not going "Mach 2 with my hair on fire" when I do it. _________________ 1993 K1100LT
All that is necessary for the triumph of evil is for good men to do nothing. |
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Jim Site Admin

Joined: 17 May 2003 Posts: 3841 Location: WHERETHEFUNNEVERENDS
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Posted: Thu Jul 23, 2009 12:05 am Post subject: wind screen |
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Don - I clean the sliders every spring - then lube them with DuPont Teflon http://www2.dupont.com/Products_and_Services/en_AU/products/safety_protection/teflon_lubs.html - second from left - the little blue bottle.
The teflon lube sets up dry - doesn't seem to attract dirt - it's very slippery stuff.
I use the shield depending on weather and whatever - at any speed. It's worked fine for the last 8 years. _________________ Jim
1997 K1100LTSE 94,000 - still has gremlins!
1995 R100RT Classic 16,650 crashed - repaired!
1992 K75RTP 46,000
"We shall not all die, but we shall all be changed." |
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Saltcreek Flying Brick Rider

Joined: 22 Oct 2008 Posts: 957 Location: New Hampshire
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Posted: Thu Jul 23, 2009 7:35 am Post subject: |
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| Don Sproule wrote: |
It also seems to have slipped a bit on one side. The right is a tiny bit higher than the left when it's almost at the lowest position - just off the 'rests'.
Thanks.
Don |
Mine was doing this when I bought it and it was a cracked arm, #12 I think, that was wrong. It would still work, but unevenly.
I think it's amazing this system works as well as it does given the complexity and flimsiness of the moving parts and the stress generated by constant 70+ winds. A taller screen obviously aggravates the situation. _________________ Jim
1994 K1100LT Mystic Red, bfd, 37000 miles, sold
2009 Wilderness Systems Zephyr 155 ST
2002 Litespeed titanium |
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Rich_Brick Brick Rider
Joined: 09 Jul 2009 Posts: 29 Location: Somerset, UK
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Posted: Thu Jul 23, 2009 3:10 pm Post subject: |
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Taken it all apart this evening, motor is fine, it's the cables.
Have managed to lube up and loosen one side with lots of duck oil - now works quite nicely
The other is stuck solid. There is a little corrosion on the outside of the slider so maybe water has got into the cable outer and sat at the lowest point in the 'u' piece. Added lots of lube and tried tapping the mechanism with a rubber mallet etc to try and free up but locked solid up and down.
Have put the whole thing in a bucket of diesel in an attempt to loosen up and will try again tomorrow evening - ill keep you posted!
Please feel free to offer more advice as I have got to get this damn thing moving, I cant see a thing through the screen when it rains! _________________ Rich
Somerset, UK |
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whyoldbill Flying Brick Rider
Joined: 12 Jun 2006 Posts: 440 Location: in the boonies, northwest of Columbus, Ohio
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Posted: Thu Jul 23, 2009 4:06 pm Post subject: |
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| Rich_Brick wrote: | Taken it all apart this evening, motor is fine, it's the cables.
Have managed to lube up and loosen one side with lots of duck oil - now works quite nicely
The other is stuck solid. There is a little corrosion on the outside of the slider so maybe water has got into the cable outer and sat at the lowest point in the 'u' piece. Added lots of lube and tried tapping the mechanism with a rubber mallet etc to try and free up but locked solid up and down.
Have put the whole thing in a bucket of diesel in an attempt to loosen up and will try again tomorrow evening - ill keep you posted!
Please feel free to offer more advice as I have got to get this damn thing moving, I cant see a thing through the screen when it rains! |
Rich,
I don't know if it's available in the UK, but if you can find some PB Blaster [url] http://blasterchemical.com/display.cfm?p=50003&pid=4 [/url] you will be tickety-boo in no time!!
If you have one of those gawd-forsaken walmart stores near you, you might check there. _________________ '02 - GL1800
The desired effect is what you get when you improve your interplanetary funksmanship - George Clinton |
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Rich_Brick Brick Rider
Joined: 09 Jul 2009 Posts: 29 Location: Somerset, UK
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Posted: Thu Jul 23, 2009 4:24 pm Post subject: |
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ta bill, no wallmart in sunny somerset uk mate...although there is one in bristol. Like I said its in diesel at mo, will keep going with the oil and gentle force tactic I guess. Does anyone happen to know how much a new mechanism is likely to set me back (here in the uk) and where I might get one if required? _________________ Rich
Somerset, UK |
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